Now there are a lot of factories and production units using specialized lathes lathes solution is automated hydraulic type. But used properly, safe operation and maintenance to improve productivity, longevity and durability of the unit is not always done well.
With the framework of this short article I made some notes to help maintain and keep the machine stable operation.
- Piping systems and parts Hydraulic actuators: valves, cylinder manufacturers are designed to work with a fixed pressure between 20-25kg / cm2. So when the machine is not working up to the pressure of the system to overcome the pressure will endanger the device.
- Every 6 months or 1 year we have to check the hydraulic oil to determine the quality of the oil, and if you see a black dirty oil or impurities must be replaced immediately.
- For some machines operate two or three shifts continuous production, the auxiliary oil cooler oil to avoid overheating. While heating oil will reduce the influence of viscosity base pressure of the hydraulic cylinder compression and lead to the ability to affect the instability.
- Never let the coolant flow to position the hydraulic valve which would then fire the shutter valve. Need to check the hydraulic valves periodically, if loose coil and gravity will decrease rapidly heating coil coil causes of burns. Need to tighten the nut if cuonj liquid smoke.
- Protect the pipeline to avoid the collision causes broken hydraulic hose.
Mechanical system of the machine:
- Ice machine after the shift to clean, avoid ice shavings stick to jam the machine will lead to broken table knife.
- Note the processing, cooling water pump just enough focus on cutting position. avoid pumping too much swamping the system relay switch itinerary reduce their lifespan.
- Not so much stagnant water cooling on the desk, it should be drained if water is not going according to the system piping solenoid valve.
- Because the machine tube embryos pair to pair, when manipulated tubing replacement pairs should be very careful; not fitting lace difference between pairs and telescoping tubes telescopic meanwhile will be damaged and must be replaced cost will be very expensive.
- Do not remove the tube cage in the shaft if not necessary to remove, because it will easily damage the telescopic washer. It's very easy flow of cooling water to spindle damage in parts of the spindle.
- Using a knife, cut mode and material consistent with the design and structure of the machine, avoid overloading will reduce the life of the machine.
- Do not replace or trim away the details are on will affect other parts of the machine.
- Often fail, the machine will automatically stop when it needs more testing to find the cause and fix. Remedied new machine continues to operate.
- When replacement parts should be replaced right type of goods to ensure the proper operation of the power plant.
- Do not arbitrarily fix a cahcs incorrect PLC process, parties should contact the provider have the expertise to repair
Above are some preliminary note to the assets you keep your equipment operates safely. If you need additional Exhaustive references you can contact us. We will advise and help you maintain and operate the equipment safely ..